🎉 Global Enterprise Manufacturing & Production Control

SAP PP (Production Planning)

Master discrete, process, and repetitive manufacturing control on SAP S/4HANA. Build deep expertise in Bill of Materials (BOM), Work Centers, Routing, Material Requirements Planning (MRP), capacity scheduling, and shop floor execution.

3.5 Months Hands-on Track
End-to-End Manufacturing Scenarios
Support Resume & Referrals
Global Certification Preparation

Who Is This Program Ideal For?

Designed for production managers, manufacturing engineers, and aspiring ERP consultants wanting to master SAP Production Planning.

⚙

Manufacturing & Plant Pros

Production supervisors, plant engineers, and operations managers looking to transition into high-paying SAP PP consulting roles.

🚀

Engineering Freshers

Mechanical, industrial, and production engineering graduates wanting to launch rewarding tech careers in enterprise manufacturing systems.

💻

Domain Consultants

Professionals seeking to upgrade their expertise to SAP S/4HANA Manufacturing and Advanced Planning modules.

Core Skills You Will Build

Comprehensive technical mastery across master data creation, MRP execution, capacity leveling, and shop floor control.

📝
Master Data (BOM, Routing & Work Center)

Configure multi-level Bill of Materials, operational routings, work center formulas, capacities, and cost centers.

📅
Material Requirements Planning (MRP)

Master multi-level MRP runs, lot-sizing procedures, reorder point planning, and planned order conversions.

⚙
Shop Floor Control & Execution

Manage production orders, order release, material staging, confirmations, goods receipts, and technical completion (TECO).

🔗
Discrete & Repetitive Manufacturing

Configure discrete manufacturing cycles, repetitive manufacturing profiles, product cost collectors, and Kanban systems.

Curriculum & Modular Syllabus

A structured 5-module progression from plant enterprise structure setup to advanced shop floor execution.

Module 1: Enterprise Structure & Production Master Data Configuration ▾
  • Enterprise Structure in PP: Defining Plant, Storage Locations, Planning Plants, and Production Schedulers
  • Work Center configuration: Basic data, capacities, scheduling formulas, costing parameters, and formulas
  • Bill of Materials (BOM): BOM usage, item categories, alternative BOMs, multi-level BOM structures, and engineering change management
  • Routing configuration: Task lists, operation control keys, standard values, and work center linkages
Module 2: Sales & Operations Planning (S&OP) & Demand Management ▾
  • Sales and Operations Planning (S&OP): Product groups, flexible planning, and aggregate demand forecasting
  • Demand Management: Planned independent requirements (PIR), customer requirements, and requirement types
  • Planning Strategies: Make-to-Stock (MTS) and Make-to-Order (MTO) strategy configurations
  • Verifying demand availability and transfer of requirements to production planning
Module 3: Material Requirements Planning (MRP) & Capacity Evaluation ▾
  • Material Requirements Planning (MRP): MRP types, lot-sizing procedures, safety stock, and planning horizons
  • Running MRP (Single-item interactive, multi-item total planning, background jobs)
  • Evaluation of MRP results: Stock/requirements list, planning result lists, and exception messages
  • Capacity Requirements Planning (CRP): Capacity evaluation, capacity leveling, and finite scheduling configurations
Module 4: Shop Floor Control & Production Order Management ▾
  • Production Order Creation, conversion of planned orders, and order types configuration
  • Order Release process, availability check (material and capacity), and print control
  • Shop Floor Activities: Material staging, goods issue for production, order confirmation, and goods receipt of finished goods
  • Order status management: Created, Released, Printed, Confirmed, Delivered, and Technically Completed (TECO)
Module 5: Repetitive Manufacturing, Kanban & S/4HANA Innovations ▾
  • Repetitive Manufacturing (REM): Planning table, pull-list, backflush operations, and product cost collectors
  • Kanban Principle: Control cycles, Kanban board, signal boards, and demand replenishment
  • SAP S/4HANA PP Innovations: Advanced Planning and Scheduling (PP/DS), MRP Live high-speed processing, and Fiori apps
  • Certification exam preparation, mock question banks, and technical interview grooming

Real-World Enterprise Capstone Projects

Build rich portfolio project scenarios simulating live global client manufacturing implementations.

Master Data Setup

Greenfield Plant Master Data & Routing Design

Configure multi-level Bills of Materials, complex work center formulas, and operational routings for an automotive assembly plant.

MRP & Capacity

Multi-Level MRP Run & Capacity Leveling Execution

Execute comprehensive MRP runs, resolve exception messages, and perform finite capacity leveling on overloaded work centers.

Shop Floor

Discrete Production Order Lifecycle & Backflush

Manage the complete order lifecycle from planned order conversion to material staging, operation confirmation, and goods receipt.

Repetitive Manufacturing

Repetitive Manufacturing (REM) & Kanban Setup

Configure REM profiles, pull-lists, backflushing mechanisms, and Kanban control cycles for a continuous assembly plant.

Learner Success & Reviews

See how our alumni transitioned into high-growth SAP PP Consultant roles.

"The hands-on configuration training on work centers, routings, MRP runs, and production order execution helped me crack Cognizant on my first attempt."

SP
Sandeep Pillai
Placed at Cognizant (SAP PP Consultant) ↑ 140% Hike (13.0 LPA)

"Mastering BOM structures, capacity leveling, and shop floor goods movements gave me immediate job-ready skills for top IT consulting roles."

RM
Ritu Mehra
Placed at Tech Mahindra (SAP Manufacturing Associate) ↑ Fresher Offer (8.0 LPA)

Frequently Asked Questions

Common queries regarding prerequisites, server access, batch schedules, and placements.

Do I need prior coding knowledge to learn SAP PP? ▾

No coding or programming experience is required. SAP PP is a functional enterprise configuration module focused on plant manufacturing logic and production operations.

Will I get live SAP S/4HANA server access for practice? ▾

Yes. Every student receives 24/7 dedicated remote desktop access to a live SAP S/4HANA server for practicing production configurations and transactions.

Does this course prepare me for official SAP global certification? ▾

Yes. The curriculum maps directly to the official SAP S/4HANA Production Planning and Manufacturing certification exam blueprints, complete with mock exam question reviews.

Tools & Modules Covered

Master the core manufacturing, planning, and shop floor components of the SAP landscape.

◆ SAP S/4HANA Production Planning ◆ Work Center & Routing Setup ◆ Bill of Materials (BOM) Management ◆ Demand Management & S&OP ◆ Material Requirements Planning (MRP) ◆ Capacity Requirements Planning (CRP) ◆ Shop Floor Control & Orders ◆ Repetitive Manufacturing (REM) ◆ Kanban Replenishment Systems ◆ PP Integration with MM & FICO
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