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🎉 Global Enterprise Manufacturing & Production Control

SAP PP (Production Planning)

Master discrete, process, and repetitive manufacturing control on SAP S/4HANA. Build deep expertise in Bill of Materials (BOM), Work Centers, Routing, Material Requirements Planning (MRP), capacity scheduling, and shop floor execution.

3.5 Months Hands-on Track
End-to-End Manufacturing Scenarios
100% Placement Support
Global Certification Preparation
Recent Alumni Placements 1 / 3
SP

Sandeep Pillai

Placed at Cognizant
Previous Production Supervisor
New Role SAP PP Consultant (13.0 LPA)

"The hands-on configuration training on work centers, routings, MRP runs, and production order execution helped me crack Cognizant on my first attempt."

RM

Ritu Mehra

Placed at Tech Mahindra
Previous Mechanical Engineer
New Role SAP Manufacturing Associate (8.0 LPA)

"Mastering BOM structures, capacity leveling, and shop floor goods movements gave me immediate job-ready skills for top IT consulting roles."

AK

Alok Kulkarni

Placed at L&T Infotech
Previous Operations Manager
New Role Senior SAP PP Consultant (15.5 LPA)

"The deep architectural insights into S/4HANA production planning, repetitive manufacturing, and integration with MM/FICO transformed my entire career."

Who Is This Program Ideal For?

Designed for production managers, manufacturing engineers, and aspiring ERP consultants wanting to master SAP Production Planning.

Manufacturing & Plant Pros

Production supervisors, plant engineers, and operations managers looking to transition into high-paying SAP PP consulting roles.

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Engineering Freshers

Mechanical, industrial, and production engineering graduates wanting to launch rewarding tech careers in enterprise manufacturing systems.

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Domain Consultants

Professionals seeking to upgrade their expertise to SAP S/4HANA Manufacturing and Advanced Planning modules.

Core Skills You Will Build

Comprehensive technical mastery across master data creation, MRP execution, capacity leveling, and shop floor control.

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Master Data (BOM, Routing & Work Center)

Configure multi-level Bill of Materials, operational routings, work center formulas, capacities, and cost centers.

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Material Requirements Planning (MRP)

Master multi-level MRP runs, lot-sizing procedures, reorder point planning, and planned order conversions.

Shop Floor Control & Execution

Manage production orders, order release, material staging, confirmations, goods receipts, and technical completion (TECO).

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Discrete & Repetitive Manufacturing

Configure discrete manufacturing cycles, repetitive manufacturing profiles, product cost collectors, and Kanban systems.

Curriculum & Modular Syllabus

A structured 5-module progression from plant enterprise structure setup to advanced shop floor execution.

Module 1: Enterprise Structure & Production Master Data Configuration
  • Enterprise Structure in PP: Defining Plant, Storage Locations, Planning Plants, and Production Schedulers
  • Work Center configuration: Basic data, capacities, scheduling formulas, costing parameters, and formulas
  • Bill of Materials (BOM): BOM usage, item categories, alternative BOMs, multi-level BOM structures, and engineering change management
  • Routing configuration: Task lists, operation control keys, standard values, and work center linkages
Module 2: Sales & Operations Planning (S&OP) & Demand Management
  • Sales and Operations Planning (S&OP): Product groups, flexible planning, and aggregate demand forecasting
  • Demand Management: Planned independent requirements (PIR), customer requirements, and requirement types
  • Planning Strategies: Make-to-Stock (MTS) and Make-to-Order (MTO) strategy configurations
  • Verifying demand availability and transfer of requirements to production planning
Module 3: Material Requirements Planning (MRP) & Capacity Evaluation
  • Material Requirements Planning (MRP): MRP types, lot-sizing procedures, safety stock, and planning horizons
  • Running MRP (Single-item interactive, multi-item total planning, background jobs)
  • Evaluation of MRP results: Stock/requirements list, planning result lists, and exception messages
  • Capacity Requirements Planning (CRP): Capacity evaluation, capacity leveling, and finite scheduling configurations
Module 4: Shop Floor Control & Production Order Management
  • Production Order Creation, conversion of planned orders, and order types configuration
  • Order Release process, availability check (material and capacity), and print control
  • Shop Floor Activities: Material staging, goods issue for production, order confirmation, and goods receipt of finished goods
  • Order status management: Created, Released, Printed, Confirmed, Delivered, and Technically Completed (TECO)
Module 5: Repetitive Manufacturing, Kanban & S/4HANA Innovations
  • Repetitive Manufacturing (REM): Planning table, pull-list, backflush operations, and product cost collectors
  • Kanban Principle: Control cycles, Kanban board, signal boards, and demand replenishment
  • SAP S/4HANA PP Innovations: Advanced Planning and Scheduling (PP/DS), MRP Live high-speed processing, and Fiori apps
  • Certification exam preparation, mock question banks, and technical interview grooming

Real-World Enterprise Capstone Projects

Build rich portfolio project scenarios simulating live global client manufacturing implementations.

Master Data Setup

Greenfield Plant Master Data & Routing Design

Configure multi-level Bills of Materials, complex work center formulas, and operational routings for an automotive assembly plant.

MRP & Capacity

Multi-Level MRP Run & Capacity Leveling Execution

Execute comprehensive MRP runs, resolve exception messages, and perform finite capacity leveling on overloaded work centers.

Shop Floor

Discrete Production Order Lifecycle & Backflush

Manage the complete order lifecycle from planned order conversion to material staging, operation confirmation, and goods receipt.

Repetitive Manufacturing

Repetitive Manufacturing (REM) & Kanban Setup

Configure REM profiles, pull-lists, backflushing mechanisms, and Kanban control cycles for a continuous assembly plant.

Learner Success & Reviews

See how our alumni transitioned into high-growth SAP PP Consultant roles.

"The hands-on configuration training on work centers, routings, MRP runs, and production order execution helped me crack Cognizant on my first attempt."

SP
Sandeep Pillai
Placed at Cognizant (SAP PP Consultant) ↑ 140% Hike (13.0 LPA)

"Mastering BOM structures, capacity leveling, and shop floor goods movements gave me immediate job-ready skills for top IT consulting roles."

RM
Ritu Mehra
Placed at Tech Mahindra (SAP Manufacturing Associate) ↑ Fresher Offer (8.0 LPA)

Frequently Asked Questions

Common queries regarding prerequisites, server access, batch schedules, and placements.

Do I need prior coding knowledge to learn SAP PP?

No coding or programming experience is required. SAP PP is a functional enterprise configuration module focused on plant manufacturing logic and production operations.

Will I get live SAP S/4HANA server access for practice?

Yes. Every student receives 24/7 dedicated remote desktop access to a live SAP S/4HANA server for practicing production configurations and transactions.

Does this course prepare me for official SAP global certification?

Yes. The curriculum maps directly to the official SAP S/4HANA Production Planning and Manufacturing certification exam blueprints, complete with mock exam question reviews.

Tools & Modules Covered

Master the core manufacturing, planning, and shop floor components of the SAP landscape.

◆ SAP S/4HANA Production Planning ◆ Work Center & Routing Setup ◆ Bill of Materials (BOM) Management ◆ Demand Management & S&OP ◆ Material Requirements Planning (MRP) ◆ Capacity Requirements Planning (CRP) ◆ Shop Floor Control & Orders ◆ Repetitive Manufacturing (REM) ◆ Kanban Replenishment Systems ◆ PP Integration with MM & FICO

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